It’s estimated that almost 40 percent of manual labor in manufacturing spends their time only on the repetitive task of moving parts from bins to feed machines. However, with the rise of robotic technology, repetitive tasks like these can be automated, cutting down on inflated labor costs.
With this reduction in manor labor expenses, companies can invest these newfound funds in skilled labor and growing their business. Explore these tips for implementing a 3D bin picking system for your manufacturing facility if you are ready to improve your production processes.
A Robot Is Only as Effective as Its Camera
What makes bin picking possible is the 3D camera that acts as the eyes of the robot. Over the years, engineers have improved camera capabilities to create higher quality results for fractions of the time. Older 3D cameras made images closer to a topographic map where all the individual items blurred together into one image. However, modern advanced machines can more easily separate singular items, making the picking process more effective.
As manufacturers become accustomed to relying on robotics rather than manual labor, some are worried that a machine won’t recognize mistakes as easily as humans. That’s why another one of our tips for implementing a 3D bin picking system is to put in established redundancies within the process. These redundancies can check robots’ work to ensure that the facility doesn’t see a drop in quality.
One way to do this is with two robots. The first robot sorts an item from one bin to another. Then, in the second bin, another robot moves the thing along in the production. So, the second bin-picking robot can fix any errors made by the first bot.
Another option is to transfer your previous manual labor employee to working as quality control, periodically checking that the process is working correctly.
Hire a Professional for Installation
When you choose to invest in 3D bin picking technology, it’s a massive investment in your facilities’ practices. Still, such a seismic installation is complicated, and if done incorrectly, it could have adverse effects. That’s why it is best to trust experienced engineers who have a history of installing 3D robotic technology.
The experts at CSD can work with you to plan and construct a system that optimizes your business’s practices. With our robust and scalable design solutions, you can establish effective automated bin picking at your facility. Contact Control Systems Designs for a consultation today!